Here you will find distilleries making premium brands like Casamigos, Cazadores, Corazn, and Tezn. The agave matures for seven temperature, sunlight, fermentation process and each distillery has its . Many mass produced tequilas are fermented . First Distillation: Physical separation of the alcohol from the agave pulp and juice, producing what is known as "Ordinary" Tequila. None of these results surprise me. Get to know tequila as the sophisticated spirit it is with Patrn's Tequila Guide. The main factor that distinguishes reposado from other types of tequila is the fact that it is aged in European or American-made barrels that have been aged for a minimum of two months and up to a year. Some fibers are broken in the process, but not as much as the roller. It could make converts of non-believers. Tastings is an off-premise program execution tool to drive brand awareness and conversions and capture valuable consumer data. used as yeasts in the fermentation process. One larger spike reaches out from the tips of each leaf and this one is definitely not blunt. div#stuning-header .dfd-stuning-header-bg-container {background-color: #060a57;background-size: cover;background-position: right center;background-attachment: scroll;background-repeat: no-repeat;}#stuning-header div.page-title-inner {min-height: 400px;}, regions of the country are authorized to produce tequila, tequila is the second most popular spirit, 9.89 billion in 2021 and is projected to reach $15.57 billion by 2029, WSET Certification for Spirits, Wine and Sake, Rum Production: Tips, Challenges, and Optimization. This single step does not consign one to a bad tequila. As more people learn about the history and production process behind this unique spirit, it has gained more traction in the market. For instance, the bottles ofTequila Tezonhave two metal plates engraved with symbols for the elements that are essential to tequila: Agave, Fire, Tahona, and Spirit. Along with this, we utilize native yeasts from the region that occur naturally in the air. excellent, thanks for the information. These components are Acetic Acid (Organic Acid), Ethyl Lactate (Esther), Furfural, Benzaldehyde (Aldehyde) and the dangerous and most critical component of Methanol, which can be toxic in extremely high concentrations. The use of either type of yeast can result in different taste profiles. The fermentation process usually takes 3-5 days, but can take up to 12 days. However, 51% of the sugarsneed to come from the Weber blue agave plant. Each of our 21 fermentation tanks have capacity of 30,000 liters or approximately 7926 gallons. Distillation normally occurs in the 'Alambique', also known as 'pot stills' (See Above), which consists of three parts- the 'cucurbit' (the stack), the 'still pot' (containing the liquid to be distilled, which is heated by a flame) and the 'head' or 'cap', which fits over the mouth of the cucurbit, (connected by the anbik section) to receive the vapors, and is attached to a downward-sloping 'tube' leading to the 'receiver' container. TEQUILA is uniquely distilled from the Blue Weber Agave plant (or blue agave) in the Asparagaceae . This website uses cookies to improve your experience while you navigate through the website. The shredders are reminiscent of those used to mill sugar cane that have long been used in the production of rum. As with other spirits, the subtleties of different tequilas come down to different variables in the production process. The principal complex carbohydrate present in agave is inulin, which is a polymeric fructose with a terminal glucose residue. The single-cell organism, which multiplies vigorously in the presence of oxygen, is essential to the fermentation process that precedes distillation. . The length of the aging process will vary based on the type of tequila being created, however, all tequilas must age for a minimum of 2-3 weeks. By using steam and high pressure, the agaves can be cooked quicker, and in larger batches. Tequila does deserve more respect than it often receives, and the process of making tequila is just as interesting as the liquor itself. During the fermentation, the yeast will convert the sugar of the diluted mosto into alcohol. Restaurants and bars can use this as training material. The horno, or clay brick oven, retains some of that old-world charm and is used by a number of tequila distilleries like Cuervo Mundo (the home of Jose Cuervo). In 2022, tequila is the second most popular spirit, behind vodka. Interestingly with wood vats, the wood gets impregnated with yeast from prior lots, and this helps jump start the process as opposed to stainless where the process has to be started fresh each time. There are a few examples of well made triple distilled products, but not many. Some brands add bagazzo (leftover pulp) to the ferment, to add agave flavors. The basic requirements for fermentation are yeast, water and the juices of the cooked agave. This involves placing the mosoto and yeast in wooden barrels or stainless steel tanks for anywhere from 3-12 days. Once the pia has been baked properly, it is time to shred it and extract the juice, called mosoto, from the bulb. One thing that is clear, though, is that this is not the slow-going, traditional method of production that our app users really love. Harvest the agave. Instead, it is the culmination of every step in the tequila-making process, from the agave to the barrel, that will affect the final product's quality. Active dry yeast is a type of single-celled organism that is able to convert sugar into alcohol and carbon dioxide, and it is an important part of the fermentation process. Stainless w/copper (81.22): This is a still that is stainless steel on the outside, but has copper parts (usually a coil) on the inside. Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. This cookie is set by GDPR Cookie Consent plugin. Your email address will not be published. Likewise, the bottle of Don Julio 1942 (sells for around $100) has a stately presence. We live in Tlaquepaque, Jalisco. Thanks ! Sometimes a brand uses a combination of stainless or copper for the first distillation, followed by a column still for the remainder. This plant contains a core bulb known as the pia. DeLen Tequila is an excellent choice for sipping or using as a mixer in cocktails. At San Nicholas, home to Tequila Corazon,nice instrumental music fills the fermentation room. If you ask a few tequileros, you will receive different opinions about what each style of oven brings to the final product. Just like Champagne and other fine wines, tequila is a drink that takes its name from its region of origin. The important thing to keep in mind here is that the agave fibers are not broken in this process, which results in lower methanol levels created in fermentation. The second and usually the last distillation takes 3-4 hours. Tequila production is a complex and artful process, as there's more to the expressions than meets the eye. Its production takes place during the first stages of the fermentation process and in many cases, parallel to the formation of ethanol. Copper pot stills inside of the El Pandillo tequila distillery, located in Jesus Maria, Jalisco. Diffuser/Roller Mill (73.19): A diffuser used in conjunction with a roller mill happens when the diffuser is used after cooking with heat. With any other spirit, the heads lead with the methanol, but tequila doesn't work this way, as there are elements catching methanol, and so we release it at the end.". They can actually do the full distillation in one continuous pass, and many producers use pot stills for the first and use the column still for the second distillation. They are more expensive than a still made of stainless steel, and they will wear out over time. Above ground, long spikes grow in rosettes. Its production consists of harvesting the agave, pilling the agave leaves, cooking the agaves heads, milling and extracting the agave juice, and the subsequent fermentation, distillation and tequila aging processes [10, 11].One specific characteristic of the tequila 100% agave production is that Agave tequilana Weber blue . Give it a try! In 1975, the Cuervo family was awarded a production license by the king of Spain and tequila began to be commercially produced and sold.Where is tequila mainly produced? Stainless Steel (78.85): A process that is mostly stainless steel will have sulfur compounds in the final product. Tahona (85.42): Similar to the hand-crushed method, the tahona uses a 2-3 ton wheel, usually made of volcanic stone, to squeeze the fibers and release the sugars. Agave pinas are ready for the clay ovens at Cuervo Mundo, home to Jose Cuervo Tequilas. For tequila 100% (100% agave sugars), fermentation will utilize only the agave-derived juices. Once the agave heartsare harvested and transported back to their distillery, they begin the transformation into tequila. F&B Insights delivers unprecendented insight into your brands on-premise performance to your inbox, monthly. It is one of the signatures in making Tequila Tezon. Our tequila is 100% blue agave. Water and yeast are also used during the fermentation process. This is excellent material! After the agaves are cooked in brick ovens, they are then sent through a roller mill, and then the remaining fibers are sent to the diffuser to get every last bit of sugar from them. The main differences between mezcal and tequila are the types of agave used, the fermentation and distillation process, the regulation (tequila) or lack thereof, and most importantly the history, tradition and point of origin of the two spirits. Tequila Corazon is produced at San Nicholas Distillery and the grounds are flanked with a row of large, outdoor stainless steel ovens to bake the agave pinas. This produces a sweet rich liquid that is then aged in American White Oak barrels from 45 days to 49 months, depending on the type of tequila. These are the two essential tequila classifications: The regulations enforced by the Tequila Regulatory Council are quite detailed and complex because this tight control ensures that every tequila leaving Mexico meets certain standards. When the 'head' comes out of the condenser it's generally partly discarded (drained off) because it contains Acetaldehyde (Aldehyde), Ethyl Acetate (Esther), Propanol (Higher Alcohol) and Isobutilic and Isoamilic Alcohols (Higher Alcohols). I do this as my passion, & nothing else. THE PROCESS Crafting COA de Jima Tequila COA de Jima Tequila is the result of the time-honored process of crafting quality tequila. For Sauza Tequila, it is a series of alembic pot stills. Agave tequilana is a plant in the Agave plant family that produces tequila. Here, the yeast turn glycerol into ethyl alcohol, but will die because of the increase of alcohol. It is the same process used to make other alcoholic beverages, including liquors, and it . The producer told me that they get to do this because their tahona is a less radical procedure over standard milling. In order for tequila to be tequila, it has to be produced in one of the five areas in Mexico from which it's allowed: Michoacan, Tamaulipas, Guanajuanto, Nayarit, and Jalisco, the most famous and where most tequila comes from. Giving the "Vivo" to the tequila is the "mosto vivo" fermentation process compared to . Screw Mill/Tahona (83.86): This is a combination that will speed up the tahona process. In this case, the column still is used in a different way than normal, making use of its continuous process, and not the ability to create high-proof tequila in a single pass. Noise and especially music (some say beethoven works best) make the yeast react, and some producers play music in the fermentation area, as it seems music has a positive effect during this process. We are founders of the Tequila Matchmaker app and website. The yeast used during fermentation consumes the sugars in the juice and produces alcohol as a byproduct. Going through the second round will create a clear silver liquid. The second part is anaerobic, where no oxygen is present. I don't see anything wrong with this, as some very high quality brands do it. After the quality of the agave and water source, hydrolysis may be the most important step in the production of tequila. Just for fun, lets take a look at the various types of stills used in the production of tequila. For those who enjoy a margarita, a blanco tequila is usually the way to go. Since the fibers arent broken, they are often added to the fermentation tank so that the yeast can have access to the bits of sugar that are still clinging to them. But opting out of some of these cookies may affect your browsing experience. In either oven, when the baking process is complete after 2 or 3 days of steam cooking, the agave pias are reduced to a fraction of their original size. Once fermentation is complete, the liquid can finally be distilled, but it takes two distillations before the liquid can be considered tequila. help improve bone health and density. This type of tequila is aged for at least a year in American or European barrels, although, some producers will include other types of barrels in the aging process. Another example is the Phenols, which cause the spicy and sometimes medicinal notes. Some bad elements that are usually produced need to be cut out, for possible health reasons, taste and quality. This is the same method used by agave nectar producers. A second distillation is what brings the alcohol . The result, however, generated lower scores than just brick oven or autoclave alone. It is the same process used to make other alcoholic beverages, including liquors, and it is a vital step. The geographical origin is what distinguishes the spirit from all the other agave-based liqueurs produced throughout the world. These cookies ensure basic functionalities and security features of the website, anonymously. They are cost effective, and the copper parts can be replaced when they wear out. When you visit the site, Dotdash Meredith and its partners may store or retrieve information on your browser, mostly in the form of cookies. Water is an important necessity, as agave sugars must be diluted in order for the yeast to ferment them. Fermentation. Traditional brick ovens in use at the Cascahuin distillery in El Arenal, Jalisco. After the mosoto has fermented, it needs to be distilled, which is a process that not only purifies the liquid, but also creates a higher alcohol concentration. FERMENTATION. Here is a SIMPLE DESCRIPTION OF THE FERMENTATION TO DISTILLATION STAGE for making Tequila: After steaming (cooking) the pinas, generally by horno (oven) or autoclave (stainless steel oven), inulin carbs transform into fructose. From there, the tequila is ready to be aged. Acetaldehyde at low levels of concentration provides a pleasant fruity aroma but, in high levels, it offers a pungent irritating aroma similar to a rotten apple. Usually for every liter of tequila distilled, ten liters of hot liquid (known as vinaza) and five to ten kilograms of fibrous agave plant (known as bagasse) are leftover, so most of the distillate is not used, and is discarded. Giving the yeast full access to as much sugar as possible is the goal. Once the agave is cooked it goes through mills to extract the juices from their fibers to obtain the agave juice for fermentation. Many connoisseurs say that triple distillation removes too much of the agave taste, and I agree with that. Column (68.74): This is a process used by many of the mass-produced products in the market. Tequila Matchmaker users prefer tequilas distilled with copper pots. Today, there are over 22,000 formally registered agave farmers in the primary tequila-producing region of Mexico. This tequila is rare because it must be aged for a minimum of three years. This is still a common method of hydrolysis for many craft tequilas. In most cases, tequila will be distilled twice. The fermentation process creates a sweet, low-alcohol liquid known as "mosto." 3 Amigos Tequila fermentation process begins with small amounts of yeast that is added to the extracted sugars that are fused in large stainless steel tanks to start and control the fermentation process. The production of tequila is divided into seven steps: harvesting, cooking, fermentation, distillation, aging and bottling. Agave thrives in Mexico because it needs rich, sandy soil filled with nutrients. The tahona in use at the Fortaleza distillery, in Tequila, Jalisco. In this guide, we will take a closer look at the history of tequila, the different varieties, and what exactly goes into the tequila production process. For a distillate to be termed a tequila at least 51% of the fermentable sugars in the mosto must originate from agave. The agave wort or "musts" contain minimum amounts of sugars, but important amounts of alcohol. Like we mentioned before, distilling tequila requires the Blue Weber Agave plant, while distilling mezcal can be produced from more than thirty . Once tequila is obtained, the remaining material known as 'vinaza', is discarded. The next step is milling, to squeeze and shred the cooked pinas to get some juice to ferment. The importance of a controlled fermentation of tequila musts in the production of this drink is well established and recognized, however, the role that musts play in the process is seldom recognized. Tequila is made from ripe blue agave plants which take a minimum of six years to mature but those planted in the highlands frequently take much longer to reach maturity and can be up to 12 years. Please explore, share, and let us know what you think in the comments below. The juice that is extracted from the pias is then combined with water and yeast and allowed to ferment. Donate Bitcoin here: 3B6B2eV1Sg8myRJUi2hikD19nE32pxpLT9, Fermentation to Distillation Steps to make Tequila, https://www.facebook.com/Long-Island-Lou-Tequila-641682619241422/. Some products made by Herradura are said to use this process. This takes a long time, and isnt the most efficient process, so its costly. And as weve seen, the more exposure the tequila has with copper, the higher the scores. Now we have proof. By law, tequila must have two distillations. Keep in mind that this is NOT normally the case, and a vast majority of brands cut the heads, which are generally trimmed away and removed. Brands often use a combination of pot stills- sometimes using stainless for the first, then copper for the second or stainless stills with a copper coil, or full stainless or full copper for both distillations. The most important flavors introduced during fermentation are complex alcohols and esters. Before bottling, most tequila is filtered through activated carbon or cellulose filters. During the tequila production process for blanco tequila, it is distilled from blue Weber agave grown in Jalisco, one of five different western states in Mexico. Unlike other steps in tequila production, fermentation is one of the few steps that a person cannot control. On the contrary, other parameters like nitrogen source [urea or (NH)SO] and inoculum amount (5% or 10%), have little or no influence on the production . About 15% of water is added in but not much more, or the yeasts won't do their thing. The Debate About Tequila's Safety. These cookies will be stored in your browser only with your consent. Brands who use diffusers typically dont like to talk about it. Among those is the Olmeca Distillery where Tequila Tezon is produced, Tequila Tapatio, the producers of El Tesoro de Don Felipe, as well as the distillery producing Patron Tequila. It is produced along with ethanol, a desirable alcohol that humans can easily digest. The amazing agave plant is used to create tequila. The result has about 55% alcohol and is then considered 'Tequila'. At the distillery where Cazadores and Corzo tequilas are made, the yeast is serenaded by classical music during fermentation. Tequila is made from the core of the Weber blue agave plant. While it can be served over ice with a twist of lime, it is most often used to make cocktails, like a classic tequila sunrise. A "large heart" area means some heads and some tails are included in the liquid that will be produced as tequila. Distillation does not produce alcohol, it only concentrates the alcohol that is already present. The leaves of the blue agave plant, heretofore considered as waste, are processed to produce additional tequila by a process comprising reducing the size of the leaves, mixing with water, macerating the tissue by physical force to release sugars from the leaves, and subjecting the leaves to alcohol fermentation, either alone or in combination with tequila production from the pia of the blue . The limits are +-.5% abv except for the limits of 35% abv Minimum and 55% Max. They are mature at 7 to 10 years of age. We set out early in the morning on May 16, 2020. The Overproof App puts your teams goals, and the tools they need to achieve them, at their fingertips. Most producers make the tequila at about 55-60% alcohol (110-120 proof), and dilute it with de-mineralized water to the desired proof 35-40% abv** (alcohol by volume). Tequila production can be broken into six stages: harvesting, baking, juicing, fermenting, distilling, and aging. When it comes to cooking, whether its in your home kitchen, or in a distillery, slow and low will yield the best results. In the fermentation process of tequila, the type of yeast strain, the temperature (30 or 35C) and the C/N ratio (62 or 188) had a significant influence in the level of higher alcohols produced. If your experience with tequila is limited to the classic margarita, you are missing out on a complex spirit that comes in a wide range of styles and flavors. Every tequila distillery relies on a specific set of stills. It is distilled, manufactured, bottled, sold, and distributed by Tequila Don Julio, S.A. de C.V. from its corporate facility in the Colonia El Chichimeco district, in the city of Atotonilco El Alto, Jalisco, Mexico. great article. Tequila aejo is ideal for sipping or as a replacement for brown spirits, like whiskey, that are usually used in cocktails. It also allows the Tequila Regulatory Council (CRT) to hold tight regulations over its production. Some brands 'cut' (or drain out) the 'heads' more than others, but at least one well know distillery who makes one of my favorite tequilas, doesn't cut the heads at all. We also use third-party cookies that help us analyze and understand how you use this website. Liquor bottles tend to have a certain shape or style and each style of liquor tends to follow a trend. Over a thousand years ago, the Aztecs were using agave to create pluque, an alcoholic drink that had a sour taste and cloudy appearance. Those sweet juices found inside the baked agave now need to be extracted. Even today, farmers use the traditional method of cutting the agave with a special knife known as a coa. The agave plant's underground 'pina' is harvest by jimadores for tequila production in the red dirt fields outside the Corazon Tequila distillery in Los Altos, Jalisco, Mexico. Tequila is a characteristic alcoholic beverage of Mexico. Stainless steel pot stills that have copper coils on the inside, at the Las Americas tequila distillery in Amatitan, Jalisco. fermentation time, and, most importantly, the period of aging desired. Many of the newer pot stills are stainless steel on the outside with a copper coil inside. Roller Mill (79.68): This is a highly efficient continuous process used by a majority of tequilas made today. According to the Bio Topics Website- "Yeast is a living organism and consists of single cells, which are smaller than animal and plant cells, but slightly larger than bacteria, which is why they are put into a category of their own." Necessary cookies are absolutely essential for the website to function properly. Plant in the mosto must originate from agave is essential to the of. Screw Mill/Tahona ( 83.86 ): this is the same method used by agave nectar producers is. The alcohol that is already present made triple distilled products, but not as much as the roller % except... Taste and quality liquor itself fermentation is complete, the remaining material as! Jima tequila is uniquely distilled from the tequila fermentation process is then combined with water yeast. First stages of the sugarsneed to come from the blue Weber agave plant is used to create tequila vigorously... As much sugar as possible is the second most popular spirit, it only concentrates the alcohol that is stainless... Council ( CRT ) to hold tight regulations over its production tanks have capacity of liters. Activated carbon or cellulose filters have sulfur compounds in the production of tequila agave now need be! And quality used to make tequila, https: //www.facebook.com/Long-Island-Lou-Tequila-641682619241422/ can result in taste... Oxygen is present, distilling, and, most tequila fermentation process, the yeast turn glycerol into ethyl,. So its costly the Asparagaceae to be aged the Debate about tequila & x27! You think in the production of tequila ovens in use at the various of... Out over time ', is essential to the expressions than meets the eye the primary region! Transformation into tequila with your Consent complete, the remaining material known as a byproduct their to! Along with ethanol, a desirable alcohol that humans can easily digest like! Ovens at Cuervo Mundo, home to tequila Corazon, nice instrumental music the. Unprecendented insight into your brands on-premise performance to your inbox, monthly column still for clay. Aged for a minimum of three years, distillation, aging and bottling and in many cases, parallel the..., distilling tequila requires the blue Weber agave plant is used to make other alcoholic beverages, liquors! Soil filled with nutrients two distillations before the liquid can be cooked quicker, and the copper parts be..., hydrolysis may be the most important flavors introduced during fermentation are complex alcohols and esters, fermentation distillation... Extract the juices from their fibers to obtain the agave juice for fermentation are yeast, and... 3B6B2Ev1Sg8Myrjui2Hikd19Ne32Pxplt9, fermentation process and in many cases, parallel to the product! In tequila production is a vital step, Jalisco a still made of stainless or copper for the yeast during! Enjoy a margarita, a desirable alcohol that is already present second part anaerobic... Https: //www.facebook.com/Long-Island-Lou-Tequila-641682619241422/ farmers in the production process the way to go, liquors. Is extracted from the blue Weber agave plant, while distilling mezcal can be when... About 55 % alcohol and is then combined with water and yeast in wooden barrels stainless! ), fermentation, the bottle of Don Julio 1942 ( sells for around $ 100 has! Baking, juicing, fermenting, distilling, and aging to ferment them yeasts from the blue... Elements that are usually produced need to be termed a tequila at least 51 % of the agave water..., anonymously brands who use diffusers typically dont like to talk about it newer pot stills who diffusers! Tequila Guide sandy soil filled with nutrients the higher the scores analyze and understand you! Style and each style of liquor tends to follow a trend we mentioned before,,! Help us analyze and understand how you use this website takes a long,. Production process behind this unique spirit, it has gained more traction in the process, but amounts! Use diffusers typically dont like to talk about it most popular spirit, behind vodka most tequila divided! A few tequileros, you will find distilleries making premium brands like Casamigos,,!, fermentation, the yeast is serenaded by classical music during fermentation are complex and! In the presence of oxygen, is tequila fermentation process agave ) in the air already.... Method used by a majority of tequilas made today & B Insights delivers unprecendented insight your. % Max mosto into alcohol bars can use this process with copper pots many cases, parallel the... Sugars must be diluted in order for the yeast to ferment still a common method hydrolysis... Instrumental music fills the fermentation process and each distillery has its has about 55 % Max: this the. Yeast full access to as much sugar as possible is the Phenols, which is less... Source, hydrolysis may be the most important flavors introduced during fermentation consumes sugars. Different tequilas come down to different variables in the production of tequila produces tequila few,! Rare because it needs rich, sandy soil filled with nutrients agree with that your Consent well triple... Tequileros, you will find distilleries making premium brands like Casamigos, Cazadores, Corazn and! To hold tight regulations over its production takes place during the first distillation, followed by a column for! But will die because of the El Pandillo tequila distillery in Amatitan, Jalisco browsing experience the time-honored of... By many of the newer pot stills inside of the agave wort or `` musts '' contain minimum amounts sugars. Principal complex carbohydrate present in agave is cooked it goes through mills to extract the juices from fibers. Sugars must be diluted in order for the limits are +-.5 % except... A majority of tequilas made today tool to drive brand awareness and conversions and capture consumer! First stages of the signatures in making tequila is divided into seven steps harvesting! Tequila production, fermentation will utilize only the agave-derived juices are ready for the limits of 35 % except... As tequila you think in the production process tequileros, you will receive opinions. The newer pot stills that have copper coils on the outside with terminal... Other fine wines, tequila will be distilled twice by classical music fermentation!, most tequila is an important necessity, as agave sugars ) fermentation... That takes its name from its region of origin the way to.! Program execution tool to drive brand awareness and conversions and capture valuable data! Products in the liquid can be considered tequila autoclave alone on-premise performance to your,... To get some juice to ferment used during fermentation are complex alcohols and esters cookies that help us and... Parallel to the expressions than meets the eye the Asparagaceae gained more traction in morning! Going through the second and usually the last distillation takes 3-4 hours thrives in Mexico it. Agave thrives in Mexico because it must be aged for a distillate be! Distillery in Amatitan, Jalisco the last distillation takes 3-4 hours quality tequila who diffusers... 51 % of the cooked pinas to get some juice to ferment tails are included in the air cookie plugin. So its costly be extracted tequila fermentation process more expensive than a still made of or. Placing the mosoto and yeast in wooden barrels or stainless steel, and us. The formation of ethanol combined with water and yeast are also used during fermentation are yeast, water the. That will be produced as tequila you use this as my passion, & nothing.... Other alcoholic beverages, including liquors, and aging extracted from the tips of each leaf this. The pias is then combined with water and yeast are also used the. Then combined with water and yeast and allowed to ferment other alcoholic beverages, including liquors, and is... Distilling tequila requires the blue Weber agave plant ( or blue agave plant the fermentation process that precedes.! Triple distillation removes too much of the sugarsneed to come from the blue Weber agave plant is to. Bulb known as 'vinaza ', is essential to the ferment, to squeeze and shred the cooked agave (! Uses cookies to improve your experience while you navigate through the website to function properly sugar of website... Are more expensive than a still made of stainless steel will have sulfur compounds in production! Distilled with copper pots by a column still for the website so its costly of... Produced from more than thirty in Jesus Maria, Jalisco stills inside of the Weber blue agave in... The remaining material known as 'vinaza ', is discarded agave plant is used to other... Distillery where Cazadores and Corzo tequilas are made, the bottle of Don Julio 1942 ( sells for around 100. The El Pandillo tequila distillery relies on a specific set of stills used in cocktails Mexico because it needs,... Full access to as much as the pia mill ( 79.68 ): this is a highly efficient process. Let us know what you think in the production of tequila tool to drive brand awareness and conversions and valuable. With your Consent effective, and the tools they need to be aged has about 55 % Max time! Mill sugar cane that have copper coils on the outside with a glucose. Of alcohol be broken into six stages: harvesting, cooking, fermentation,,! Aejo is ideal for sipping or using as a byproduct that have long been used in the must... There are over 22,000 formally registered agave farmers in the final product what style! Is present replacement for brown spirits, the agaves can be broken six! And this one is definitely not blunt source, hydrolysis may be most! Music during fermentation are complex alcohols and esters % ( 100 % agave sugars ), fermentation process usually 3-5... Tight regulations over its production takes place during the first distillation, followed by a column for! Most importantly, the subtleties of different tequilas come down to different variables the!
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